工艺模型驱动的物料动态精准配送技术

针对飞机装配车间传统“领料式”物料配送存在的弊端,提出了一种工艺模型驱动的物料动态精准配送方法,构建了飞机装配车间物料精准配送管理系统,阐述了系统构建涉及的关键技术难点,采用基于模型的三维可视化消耗式BOM重构方式,建立与设计了模型动态同步精准的MBOM工艺模型,利用RFID技术的优点实时获取物料信息,通过iGPS系统引导AGV物料运输平台来实现装配站位物料的高精度配送。     

Experimental and numerical investigation on surface quality for two-point incremental sheet forming with interpolator

The unsatisfied surface quality seriously impedes the wide application of incremental sheet forming (ISF) in industrial field. As a novel approach, the interpolator method is a promising strategy to enhance the surface quality in ISF. However, the mechanism for the improvement of surface quality and the influence of interpolator properties on surface roughness are not well understood. In this paper, the influences of process variables (i.e. tool diameter, step size and thickness of interpolators) on the forming process (e.g. surface roughness, forming force and geometric error) are investigated through a systematic experimental approach of central composite design (CCD) in two-point incremental sheet forming (TPIF). It is obtained that the increase in thickness of interpolators decreases the surface roughness in direction vertical to the tool path while increases the surface roughness in direction horizontal to the tool path. Nevertheless, the combined influence between thickness of interpolators and process parameters (tool diameter and step size) is limited. Meanwhile, the placement of interpolator has little influence on the effective forming force of blank. In addition, the geometric error enlarges with the increase of step size and thickness of interpolator while decreases firstly and then increase with an increase in tool diameter. Finally, the influencing mechanism of the interpolator method on surface quality can be attributed to the decrease of the contact pressure due to the increase of contact area with the unchanged contact force. Meanwhile, the interpolator method eliminates the sliding friction on the surface of blank due to the stable relative position between the blank and the interpolator.     

Inverse identification of constitutive parameters of Ti2AlNb intermetallic alloys based on cooperative particle swarm optimization

Ti₂AlNb intermetallic alloy is a relatively newly developed high-temperature-resistant structural material, which is expected to replace nickel-based super alloys for thermally and mechanically stressed components in aeronautic and automotive engines due to its excellent mechanical properties and high strength retention at elevated temperature. The aim of this work is to present a fast and reliable methodology of inverse identification of constitutive model parameters directly from cutting experiments. FE-machining simulations implemented with a modified Johnson-Cook (TANH) constitutive model are performed to establish the robust link between observables and constitutive parameters. A series of orthogonal cutting experiments with varied cutting parameters is carried out to allow an exact comparison to the 2D FE-simulations. A cooperative particle swarm optimization algorithm is developed and implemented into the Matlab programs to identify the enormous constitutive parameters. Results show that the simulation observables (i.e., cutting forces, chip morphologies, cutting temperature) implemented with the identified optimal material constants have high consistency with those obtained from experiments, which illustrates that the FE-machining models using the identified parameters obtained from the proposed methodology could be predicted in a close agreement to the experiments. Considering the wide range of the applied unknown parameters number, the proposed inverse methodology of identifying constitutive equations shows excellent prospect, and it can be used for other newly developed metal materials.     

基于改进粒子群优化模糊控制的MPPT算法研究

在光照强度和温度变化时,常规的最大功率点跟踪(MPPT)算法难以快速准确地跟踪光伏系统最大功率点。针对此问题,设计了一种改进粒子群优化算法(PSO)的模糊控制器。首先,依据常规MPPT特性,设计了一种带调整因子的模糊控制算法以快速收敛到最大功率点；然后,采用参数自适应PSO对设计的模糊控制器调整因子进行动态优化。仿真结果表明:所设计的参数自适应PSO优化模糊控制器能快速准确地跟踪最大功率点,保证了MPPT的动态响应速度和稳态精度,提高了光伏系统的工作效率。     

A drilling tool design and in situ identification of planetary regolith mechanical parameters

The physical and mechanical properties as well as the heat flux of regolith are critical evidence in the study of planetary origin and evolution. Moreover, the mechanical properties of planetary regolith have great value for guiding future human planetary activities. For planetary subsurface exploration, an inchworm boring robot (IBR) has been proposed to penetrate the regolith, and the mechanical properties of the regolith are expected to be simultaneously investigated during the penetration process using the drilling tool on the IBR. This paper provides a preliminary study of an in situ method for measuring planetary regolith mechanical parameters using a drilling tool on a test bed. A conical-screw drilling tool was designed, and its drilling load characteristics were experimentally analyzed. Based on the drilling tool-regolith interaction model, two identification methods for determining the planetary regolith bearing and shearing parameters are proposed. The bearing and shearing parameters of lunar regolith simulant were successfully determined according to the pressure-sinkage tests and shear tests conducted on the test bed. The effects of the operating parameters on the identification results were also analyzed. The results indicate a feasible scheme for future planetary subsurface exploration.     

基于MapReduce的CME参数识别模型并行计算技术

日冕物质抛射（Coronal Mass Ejection，CME）参数识别模型是太阳风预报过程的重要组成部分.在空间环境预报业务中，为提高太阳风预报的准确率，需要提高CME参数识别的精度.模型以计算任务串行的方式运行，运算效率低导致模型运算时间长，不能满足这种需求.CME参数识别模型的物理运算过程相互不独立，其在单节点上的运行方式不能满足并行化要求.基于MapReduce的并行计算框架，改进了CME参数识别模型的计算流程，提出CDMR（CME detection under MapReduce）方法，实现了CME参数识别模型的并行计算，并对比分析CME参数识别模型在串行计算和MapReduce并行计算下的运行时间，提高了模型的识别精度和计算效率.      

基于新陈代谢GM（1,1）模型的导弹遥测故障预测算法

在人工监视遥测关键参数是否超出阈值范围以判断导弹故障的传统模式基础上,对GM（1,1）预测模型进行了改进,研究了基于新陈代谢的GM（1,1）预测算法对遥测参数实时预测效果.该算法能不断去掉最老的信息,充分利用最新的信息,避免了预测模型老化的现象;由于用于预测的数列维度较少,便于计算,能够保证算法的实时性.用MATLAB编程实现算法,比对实测数据的预测值与实际值,并进行误差分析.结果表明,该算法对遥测参数的预测精度较高,可为及时发现导弹故障提供科学的依据.     

The fundamental parameters of the central stars of eight WR ring nebulae

We describe work that has recently been completed on deriving the fundamental parameters of eight WR stars through the photoionization modelling of their surrounding nebulae using non-LTE WR flux distributions. The resulting effective temperatures range from 57 000–71 000 K for the WN4-5 stars and <30 000–42 000 K for the WN6-8 stars. The derived stellar parameters are compared with those obtained from stellar emission line modelling. We find good agreement for the hot early WN stars, indicating that the non-LTE WR flux distributions have essentially the correct shape in the crucial far-UV region. We find lower temperatures for the four cooler late WN stars, particularly for the two WN6 stars. For the nebulae surrounding these stars, we find that the model flux distributions produce too much nebular ionization. We suggest that these discrepancies arise because of the lack of line-blanketing in the WR atmospheres. For the WO1 central star of G2.4+1.4, with strong nebular He II 4686 A emission, we derive a temperature of 105 000 K, somewhat less than previous estimates. The positions of our eight WR stars on the H-R diagram are compared with the evolutionary tracks of Maeder (1990) for solar metallicity. In common with previous workers, we find that our derived luminosities are too low, giving an initial mass range of 25–40 M, below that expected for the majority of WR stars.     

石英加速度计离心机试验误差系数显著性分析

提出了一种针对石英加速度计精密离心机试验的显著性分析方法.在多位置方法分离加速度计误差系数时,由于激励不足等试验条件的限制,无法保证高次项系数的标定结果正确.离心机试验利用离心机提供的向心加速度作为仪表的输入,能够标定出高次项系数.为了确定被标定的误差系数均具有可信度,有必要对高过载试验结果进行分析,保留可信的误差系数,证明使用的误差模型无误.由于此方法的通用性,在其他试验条件下的误差分离试验中仍可运用.     

零件表面微观工艺特征性研究 ——产品(零件)工艺技术基础科学问题机理探索

通过研究产品(零件)制造过程、方法、参数等工艺因素,给零件表面及表层带来(留下)特有的微观特征性,首次在高精度惯性仪表和高可靠电磁继电器(机电类)产品制造体系中引入了零件表面微观工艺特征性概念,提出了制造阶段的产品工艺可靠性设计和微观工艺特征(性)分析方法,提出了该类产品制造中的工艺设计更应该关注零件与产品设计原理匹配性和性能特性符合性观点,提出零件制造要从单纯的控制几何精度向控制性能特性转变,从宏观、单一采标的几何参数评价向微观、综合采标的非几何(非尺寸)参数评价模式为主转变的建议.零件表面存在的这种微观特征现象与零件几何精度一样,将对产品制造的合格率、稳定性、可靠性的实现起到至关重要的作用,尤其对产品的合格率影响极大,有必要开展更深入、更系统的研究,以建立起我国自主的高端产品(或零件)制造基准工艺平台.